WheelsCLEAN™

A system for cleaning the tread of tires,

wheels, rollers and shoes.

WheelsCLEAN™

Placing the system at strategic entrance/entry points into the facility allows you to capture up to 90%* of wheel dirt before it enters the production facility.

With this solution, the cleaning process takes place around the clock, not just when the cleaning equipment is in use.

*90% efficiency when driven through a module that is three times the circumference of the wheel being cleaned.

APPLICATION OF WheelsCLEAN™

WheelsCLEAN™ SYSTEM IS ESPECCIALY USEFUL FOR INDUSTRIAL APPLICTIONS, WHEREVER:

there is a lot of wheel traffic
goods are moved from outside to inside or between areas that require a high level of cleanliness (e.g. from workshop areas to production and storage areas)
there are high costs associated with cleaning the surface
purity affects the quality of the final product
a dry surface should be provided (braking distance on wet surfaces is much longer than on dry surfaces, which increases the risk of collision and accidents, as wet, slippery floors have a negative effect on wheel adhesion).
there is an increased risk of bacteria being transmitted by vehicles and pedestrians
we want to protect the surfaces from scratches and extendtheir lifespan
ISO 16232, VDA 19.1 standards and norms are required
a production process improvement project (such as TPM) is implemented
BRCG standards are implemented
HACCP systems are implemented

Benefits of WheelsCLEAN™

Clean entrances and traffic routes mean clean production and higher quality indicators of products.
Less dirt increases the quality of the working environment, reduces the risk of accidents such as slipping.
Lower cleaning costs by up to 40%.
Replaceable brushes mean lower costs associated with handling and cleaning.
The possibility of installation on an existing facility does not require surface preparation.
Protection of exit and hall surfaces against damage.

SYSTEM OPERATION

For the proper operation of the system it is recommended to systematically remove the accumulated dirt from under thegrilles and to replace the worn brushes.

For this purpose, we use a special trolley (1) or hooks (2) to carry the system grilles.

Move the grilles to the overlay zone and vacuum the dirtysurface (3) and, if necessary, wash it.

We also clean the grating itself with brushes.

Check the condition of the brushes and replace them if they are worn out.

The brushes are knocked out by a defocused rod and mountedinversely by pressing the brush into the basket of the grille.

SERVICE AND MAINTENANCE

TECHNICAL SPECIFICATIONS

NO.	Description	Full brush assembly	Checkerboard
1	Number of brushes	315	158
2	Contamination level large medium/low	large	medium/low
3	Weight	38 kg	34,5 kg
4	Module dimension	793 x 600	793 x 600
5	Mesh system	15 x 23	15 x 23
6	Maximum load (tonnes)	30	30
7	Height (mm)	50	50
8	Travel speed (km/h)	<10	<10
9	Anti-slip	R12	R12
10	Dirt compartment (mm)	15	15
11	Traffic intensity high	high	high
12	Plastic	PBT fibre, steel galvanized	PBT fibre, steel galvanized
13	Colour	blue	blue
14	Temperature of application	-30 °C … 50 °C	-30 °C … 50 °C
15	Cleaning and maintenance see point SERVICE see point SERVICE see point SERVICE	see point SERVICE	see point SERVICE
16	Effects of atmospheric agents UV-resistance UV-resistance UV-resistance	UV-resistance	UV-resistance
17	Installation	> on existing floor using overrun ramps > in the prepared substrate (in the floor surface with surface frame)	> on existing floor using overrun ramps > in the prepared substrate (in the floor surface with surface frame)
18	Place of application	> outside the building > inside the building	> outside the building > inside the building